Copper Tube Blue Flame Torch with Plasma Ignition

Create a compact and efficient blue flame torch using 2mm copper tubing and a plasma ignition system. This project is ideal for hobbyists interested in gas tools and metalwork, providing a safe and reusable torch for various small-scale applications.

Intermediate 3 hours $40
Step-by-Step Instructions
1. Cut the copper tubing to desired length (~30 cm) using a tubing cutter.
2. Shape the copper tube end to form the nozzle, tapering slightly to concentrate the flame.
3. Drill a small hole near the base of the copper tube to connect to the gas hose.
4. Attach the flexible gas hose to the copper tube using an appropriate fitting, sealing with Teflon tape to prevent leaks.
5. Connect the other end of the gas hose to your gas valve or supply.
6. Solder the fittings securely to ensure gas tightness; allow to cool.
7. Attach the heat-resistant handle material securely to the copper tube to avoid burns during use.
8. Integrate the plasma ignition module near the nozzle area, ensuring the spark gap is close enough to ignite the gas-air mixture.
9. Connect the plasma igniter to its power source and secure all wiring safely away from heat.
10. Test the system outdoors or in a well-ventilated area: open the gas valve slowly and activate the plasma igniter to produce a blue flame.
11. Adjust the gas flow for a stable blue flame.
12. Always check for gas leaks with soapy water before each use and wear appropriate safety gear.
Materials
2mm diameter copper tubing (about 30 cm)
Small gas valve or fitting compatible with propane or butane
Flexible gas hose (compatible with your gas source)
Plasma ignition module (small, piezoelectric or electronic type)
Power source for plasma igniter (batteries or small power supply)
Soldering kit or silver solder for copper
Heat-resistant handle material (wood or plastic)
Teflon tape for gas fittings
Protective gloves and safety glasses
Small drill or rotary tool for making holes
Adjustable wrench
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