Combat Ready Exosuit for Cosplay and Simulation

Create a full-body powered exosuit perfect for close-quarters combat simulation, cosplay, or advanced tactical applications. This project combines a mechanical exo-frame, modular body armor, and power-assist systems using accessible materials, ensuring durability and performance while remaining practical for DIY enthusiasts.

Expert 40 hours $600
Step-by-Step Instructions
1. Design the exosuit layout on paper, focusing on joint placement and armor sections.
2. Cut aluminum tubing to create the main frame for the exosuit, ensuring it fits your body.
3. Assemble the frame using hinges and brackets, allowing for movement at the joints.
4. Cut ABS/HDPE panels to create body armor pieces, securing them to the frame with Velcro or screws.
5. Install servo motors at key joints to provide power assistance, connecting them to the microcontroller.
6. Program the microcontroller to control the servo motors based on user input (e.g., buttons or sensors).
7. Connect the battery pack to power the electronics and motors, ensuring proper wiring.
8. Test the movement of the exosuit and adjust the tension on the servo motors as needed.
9. Add LED lights for visual effects and aesthetics, wiring them to the microcontroller.
10. Finish the exosuit with paint or vinyl wrap to enhance the visual appeal and add personal flair.
Materials
Aluminum tubing (for the exo-frame)
ABS/HDPE panels (for body armor)
Servo motors (for power assistance)
Microcontroller (like Arduino)
Battery pack (rechargeable)
LED lights (for effects)
Hinges and brackets (for joints)
Velcro straps (for modular assembly)
Safety gear (gloves, goggles, etc.)
Paint or vinyl wrap (for finishing touches)
Basic hand tools (saw, drill, screwdriver, etc.)
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