Custom Metal Wire Smart Lamp with Touch Controls

Create a sleek, modern smart lamp using metal wire framing and integrated touch-sensitive controls. This project combines metalworking and basic electronics to produce a functional, customizable ambient light for any tech enthusiast’s home or office.

Tech & Gadgets Intermediate 8 hours $150
Step-by-Step Instructions
1. Design the lamp frame on paper, planning a geometric shape (e.g., a cube or polygonal dome) using stainless steel wire as the frame.
2. Cut the 2mm stainless steel wire into lengths according to your design.
3. Use pliers to bend and shape the wire pieces, connecting them by twisting ends securely to form the frame. Reinforce joints using solder if available.
4. Prepare the aluminum sheet base by cutting it to size (slightly larger than the frame’s footprint). Smooth edges with a metal file.
5. Drill holes in the base for mounting the frame and routing wires.
6. Attach the frame securely to the aluminum base using epoxy adhesive and allow it to cure fully.
7. Cut the LED strip to fit inside the frame, ensuring even light distribution.
8. Solder wires from the LED strip to the microcontroller’s output pins, and connect the touch sensor module to the microcontroller input.
9. Route all wiring through the drilled holes in the base to keep the design clean.
10. Program the microcontroller to control the LED strip colors and brightness via the touch sensor (e.g., toggle colors, dimming).
11. Test the electronics thoroughly before final assembly.
12. Use heat shrink tubing on all exposed solder joints to prevent shorts.
13. Assemble the power connections, ensuring safe and secure attachment to the 12V power adapter.
14. Mount the microcontroller and touch sensor neatly inside or under the base.
15. Finalize the lamp by checking all mechanical and electrical connections, then plug in and enjoy your custom smart lamp.
Materials
Stainless steel wire (2mm and 1mm gauges)
Aluminum sheet (for base)
LED strip light (addressable RGB, 12V)
Touch sensor module (e.g., TTP223)
Microcontroller (e.g., Arduino Nano or ESP32)
12V DC power adapter
Soldering kit (solder, iron, flux)
Heat shrink tubing
Wire cutters and strippers
Pliers (round-nose and flat-nose)
Metal file
Drill with metal bits
Epoxy adhesive
USB cable (for programming microcontroller)
Protective gloves and goggles
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